What We Do
From concept to cut-ready files — we design for the materials we manufacture.
Design for Manufacture
From concept to cut-ready files — we design for the materials we manufacture.
With deep expertise across fibreglass, carbon fibre, foam, plywood and engineered sheet materials, we handle every stage of the design process. Whether you bring us a rough sketch, CAD, or a detailed brief, we'll develop it into precise, machine-ready files.
Fibreglass and Composites
That expertise runs deepest in fibreglass and composite product development. We take your initial concept through to a complete tooling set — plugs, moulds, jigs and fixtures — backed by full manufacturing drawings and machine-ready files.
Plywood and Sheet Materials
We bring the same end-to-end approach to plywood and sheet materials. From interlocking jigs and fixtures to formers, joinery and furniture, every design is optimised for CNC cutting with digital joint detailing built in.
3D Scan Data and Reverse Engineering
We're equally at home starting from 3D scan data. With our in-house scanning service, we can capture existing parts and geometry ourselves, then integrate that data seamlessly into our design workflow — cleaning, surfacing and developing it into production-ready files. Visit our [3D Scanning page] for more on what we can capture
3D Print Design
We also design specifically for 3D printing, with particular expertise in moulds and forming tools. Every design is optimised for the process — from material selection and wall thicknesses to print-ready file preparation."
Prototyping and R&D work
We work with a growing number of clients who trust us to develop new products and build prototypes — from first concept through to production-ready parts.
Our prototyping service puts the full Method CNC toolkit at your disposal: 3D scanning, CAD design, CNC machining, 3D printing and composites fabrication — all under one roof. Prototyping clients work on a simple hourly rate rather than per-job quotes, keeping things moving without the back-and-forth. Most jobs get expedited lead times, so your development cycle doesn't stall waiting on parts.
With clear terms, straightforward IP management and open communication, we're built to be a long-term partner for ongoing product development.
